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OPERATIONS MODULEROLLING OUT

RM Consumption & BOM Costing

The true cost of every part, at today's material price.

Define each part's bill of materials once. Kojo tracks what every batch actually consumed, compares it with the standard, and updates the part cost when material prices move.

Flange assy₹378.43 / pcEN8 bar₹184.20Machining₹96.40Fasteners₹14.60Ø125 stock2.1 kgScrap0.4 kgVariance +6% on EN8vs standard this batch

WHAT IT DOES

Six things RM Consumption & BOM Costing handles for you.

01

BOM per part

Material, bought-out items and processes for each part.

02

Consumption per batch

Actual material used on every batch, from the shop floor.

03

Variance alerts

Batches that used more than standard are flagged.

04

Live price master

Part costs update when steel or aluminium prices change.

05

Scrap tracking

Scrap recorded and costed, not written off silently.

06

Cost history

See how a part's cost has moved over months.

HOW IT WORKS

Four steps, every time.

1

Set up the BOM for each part

2

Consumption is logged per batch

3

Kojo compares actual with standard

4

Costs update with material prices

BEFORE AND AFTER

What changes on day one.

Factories whose margins move with steel, aluminium, copper or polymer prices.

TODAYWITH KOJO
Purchase vs consumption unknown→Tracked batch by batch
Price rises missed in costing→Live price master
Scrap invisible→Recorded and costed
Cost sheets months out of date→Always current

AVAILABILITY

Included in Growth and Enterprise.

Rolling out to founding factories first. Ask us for the timeline.

StarterGrowthEnterprise

QUESTIONS

About RM Consumption & BOM Costing.

Do we need BOMs ready before we start?

No. We build them with you during setup, starting with your top parts.

Where do material prices come from?

Your own price master, updated by you or your purchase team.

Does it feed the Quote Engine?

Yes. Quotes use the same live material costs.

WORKS WELL WITH

Pair it with these modules.

Ø120OP10 Turning8.2 minOP20 Drilling4.6 minOP30 Deburr1.7 minCycle time14.5 min
COMMERCIALLIVE

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Your estimator's judgement, written down and used on every job.

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Inventory & Reorder

Know what to order before you run out.

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Analytics & Forecasting

Early warning on costs, demand and waste.

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Let's quote your
next job together.

Book a free 30-minute visit. We'll run one of your real jobs through Kojo on the spot. Outside India? We'll do it on a video call.

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