MATERIALS · ALUMINIUM

Aluminium 5052

AA 5052-H32. 5052 is a non-heat-treatable aluminium–magnesium alloy (about 2.5% Mg) that gets its strength from cold work; H32 is the common quarter-hard sheet temper. It has very good corrosion resistance in marine and industrial atmospheres, good formability and very good weldability, so it is widely used for sheet-metal work, tanks, treadplate and marine parts.

DENSITY

2.68 g/cm³

HARDNESS

~60 HB

TENSILE STRENGTH

210–265 MPa

MACHINABILITY

Fair

TURNING, CARBIDE

300–800 m/min

CALCULATOR

Weight and machining cost for Aluminium 5052

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PART

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ALUMINIUM 5052

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EQUIVALENT GRADES

Other names for it.

Nearest equivalents across standards. Check the exact standard on critical parts.

StandardGrade
UNSA95052
EN / ISOEN AW-5052 / AlMg2.5
IS52000 (nearest IS grade; Mg 1.7–2.6%, not identical)

Also known as: 5052-H32, AA5052, AlMg2.5, A95052, EN AW-5052

CHEMICAL COMPOSITION

What it is made of.

ElementWeight %
Mg2.20–2.80
Cr0.15–0.35
Fe0–0.40
Si0–0.25
Cu0–0.10
Mn0–0.10
Zn0–0.10
AlBalance

MECHANICAL PROPERTIES

Strength and hardness.

ConditionH32 sheet and plate (ranges run from specification minimum to typical value; minimum elongation rises with thickness)
Tensile strength (MPa)210–265
Yield strength (MPa)130–195
Elongation (%)4–14
Hardness~60 HB
Density (g/cm³)2.68

MACHINING

How to machine Aluminium 5052.

Turning, carbide (m/min)300–800
Turning, HSS (m/min)100–150
MachinabilityFair

5052 is softer than 6061-T6 (about 60 HB in H32), so it smears and builds up on the cutting edge more readily. Use very sharp, polished uncoated carbide or HSS with a high positive rake, high cutting speed and generous coolant or lubricant to stop chips welding and to avoid heat distortion of thin sheet. Take deep, continuous cuts rather than light rubbing passes. Clamp and back up thin sheet well when milling or drilling to prevent chatter and lifting. Expect heavier burrs than on 6061 and plan a deburring step. The H32 temper gives a cleaner finish than annealed O material.

APPLICATIONS

Where it is used.

Treadplate (chequer plate)Pressure vesselsFuel tanks and linesMarine components and small boatsHydraulic tubesAppliance panelsRoad signs and nameplatesArchitectural panels

INDUSTRIES THAT USE IT

PROCESSING

Heat treatment and welding.

Heat treatmentNot heat-treatable; strength comes from cold work, and H32 is strain-hardened then stabilised to quarter-hard. Annealing to the O temper is done at about 345 °C.
WeldingVery good by TIG or MIG; 5356 filler is common, and 4043 is also used.
Supplied asSheet, Plate, Treadplate, Strip and coil

QUESTIONS

About Aluminium 5052.

Is 5052 heat treatable?

No. 5052 gains strength only by cold work, and the H32 temper is strain-hardened and stabilised to about quarter-hard. It can be softened by annealing at about 345 °C but cannot be hardened again by heat treatment.

5052 vs 6061 for sheet metal parts?

5052-H32 bends more easily and has better resistance to seawater, so it is preferred for formed sheet parts, enclosures, tanks and marine work. 6061-T6 is stronger and machines better but needs larger bend radii, so it suits machined and structural parts.

What does H32 mean in 5052-H32?

H32 means the sheet has been strain-hardened by rolling and then stabilised by a low-temperature heat treatment to a quarter-hard condition. It gives a useful rise in strength over annealed (O) 5052 while keeping good formability for bending.

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